MC7.T38 Mechanical Design
THPB057
A novel approach to qualify the straightness of electrostatic septa for the SPS slow extraction
2626
The quality of slow extraction from the SPS (Super Proton Synchrotron) to the North Area is critically influenced by the straightness tolerance of the electrostatic septum. Past observations have identified a degradation of the anode body straightness, resulting in an increased beam loss during ex- traction. A new metrology bench including optical sensors has been developed to cope with the tolerance requirements while also allowing process automation. Two distinct mea- surement procedures are currently employed: one for the anode noses and another for the individual wire metrology. A control system was developed to automate the metrology and analysis process, allowing operator and time-independent measurements and increasing process accuracy. The find- ings from these investigations provide accurate information in case corrective machining of the anode body is required. The metrology method and the described nose scan approach will further reduce beam loss during the slow extraction pro- cess.
Paper: THPB057
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB057
About: Received: 28 May 2025 — Revised: 05 Jun 2025 — Accepted: 05 Jun 2025 — Issue date: 05 Nov 2025
THPB058
Status of the low-Z SPS slow extraction electrostatic septum development
2630
The impact of high-flux protons on beam loss during slow extraction from the SPS to the North Area has been discussed, and improvements have been proposed focusing on reducing activation, lifetime reduction, and anode body distortion. The conducted studies shall demonstrate the feasibility of replacing the stainless-steel tank, flanges, and anode body with low-Z materials. A reduced-length prototype was fabricated to demonstrate mechanical, electrical, and vacuum performance. The paper presents the vacuum vessel development from the reduced-length prototype to the full-length setup, including numerical analysis. Prototype qualification tests, including vacuum performance, leak-tightness, high-voltage feedthrough performance, and deformation during evacuation, will be discussed to confirm that the tank remains within predicted non-linear buckling limits.
Paper: THPB058
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB058
About: Received: 28 May 2025 — Revised: 30 May 2025 — Accepted: 31 May 2025 — Issue date: 05 Nov 2025
THPB059
A helium-cooled target design for the SPS Beam Dump Facility (BDF) at CERN
2634
CERN’s upcoming SPS Beam Dump Facility (BDF) will host a production target designed to manage challenging thermal and mechanical conditions while providing the physics output required by the Search for Hidden Particles (SHiP) experiment. It must fully absorb 400 GeV/c protons and dissipate up to 305 kW. The baseline design consists of water-cooled tantalum-alloy clad TZM and tungsten (W) blocks. Challenges for the maintenance and reliability of the baseline design led to the development of alternative concepts. The leading design—a helium-cooled W target—optimizes thermal management and structural integrity while simplifying the manufacturing and improving its physics performance for the SHiP experiment. The experimental validation of this concept will be via testing multiple prototypes in an existing slow beam extraction test bench at CERN’s North Area. In parallel, extensive R&D is being pursued on: properties of pure W products including hot-rolled plates; manufacturing of seamless blocks; W-W diffusion bonding techniques. This contribution includes an overview of the helium-cooled target design and a summary of the ongoing material characterization, prototyping and beam-tests.
Paper: THPB059
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB059
About: Received: 28 May 2025 — Revised: 05 Jun 2025 — Accepted: 05 Jun 2025 — Issue date: 05 Nov 2025
THPB060
Mechanical design and challenges of the FCCee arc radiation shielding
2638
The FCC-ee faces challenges in managing radiation from primary synchrotron photons, which can damage machine components and tunnel equipment due to cumulative exposure. Effective shielding is crucial to reduce equipment failure, prevent performance degradation, and limit reliance on costly radiation-hard materials. The proposed solution involves enclosing photon stoppers with shielding inserts and plates. With 2580 dipoles, each containing 10 photon stoppers, the machine requires shielding for 25800 stoppers. A preliminary lead-based design shows promise in dose reduction, but optimization is needed to control costs, meet integration constraints, and ensure manufacturing feasibility. Current estimates suggest each stopper will require 400 kg of shielding, totaling 10320 tons of lead. Optimization focuses on refining the shielding’s shape, size, and materials, while simplifying fabrication and installation to improve scalability. Goals include detailed cost estimates, spatial assessments, and a design addressing thermal management, mechanical integrity, and structural support, ensuring significant reduction of ionizing dose. This work is vital for proving the FCC’s feasibility.
Paper: THPB060
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB060
About: Received: 28 May 2025 — Revised: 02 Jun 2025 — Accepted: 03 Jun 2025 — Issue date: 05 Nov 2025
THPB061
MEDSI 2025: Celebrating 25 years of innovation in synchrotron engineering
2642
The 13th International Conference on Mechanical Engineering Design of Synchrotron Radiation Equipment and Instrumentation (MEDSI 2025) marks the 25th anniversary since the first MEDSI workshop in 2000. This biennial meeting, hosted by MAX IV Laboratory in Lund, Sweden, from September 15–19, 2025, is expected to welcome over 300 delegates and more than 30 industrial exhibitors. MEDSI is the leading forum for advancing engineering in synchrotron and free-electron laser (XFEL) facilities, featuring sessions on precision mechanics, photon delivery, simulation, and core technology developments. MEDSI 2025 will also introduce a special session on neutron source instrumentation, emphasizing collaboration with the European Spallation Source (ESS). The event includes invited and contributed talks, poster sessions, and an industrial exhibition, with all contributions published in the JACoW Proceedings. For more information, visit www.medsi2025.com.
Paper: THPB061
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB061
About: Received: 19 May 2025 — Revised: 29 May 2025 — Accepted: 29 May 2025 — Issue date: 05 Nov 2025
Quality and performance measurement of glued Samarium-Cobalt magnet blocks
The Samarium-Cobalt (Sm₂Co₁₇) permanent magnet block is a promising material for accelerator applications due to its high radiation resistance, low temperature coefficient, high coercive force, and rust resistance. However, Sm₂Co₁₇ is costly and easily to brittleness. To reduce production costs, a glued Sm₂Co₁₇ block has been developed as a substitute for large blocks, which helps to lower equipment expenses for Sm₂Co₁₇ production. The National Synchrotron Radiation Research Center (NSRRC) has developed and implemented glued Sm₂Co₁₇ blocks in soft-iron pole magnets. This report discusses various applications of glued Sm₂Co₁₇ blocks and evaluates their quality.
Development of an in-vacuum field measurement system for the non-linear injection kicker of the TPS storage ring
The TPS storage ring utilizes a standard four-kicker bump off-axis injection system, which is known to cause disturbances to the stored beam during injections. To address this issue, an in-vacuum non-linear kicker has been developed. This kicker features zero Bx and By fields at its center and an off-axis By, providing a potential solution to facilitate top-off injection while minimizing oscillations of the stored beam. To evaluate and optimize its performance, an in-vacuum field measurement system is required to characterize the magnetic field distributions at various applied currents. This paper presents the mechanical design, fabrication process, and initial field measurement results of the in-vacuum field measurement system.
Preliminary design of the magnet girder for the HALF storage ring
Hefei Advanced Light Facility (HALF) was the fourth generation diffraction limited storage ring light source under pre-research in National Synchrotron Radiation Laboratory (NSRL) of China. Beam position stability was strictly required with the ultra-low beam emittance. The beam position stability of storage ring was affected by many factors. And the changes of magnetic field center position and magnetic field shape were the main factors. Because the magnets were installed on the mechanical support, therefore the alignment adjustment accuracy of magnet installation and the stability requirements of long-term magnetic field put forward new challenges to the design of magnet girder. Based on the requirements of magnet support adjustment accuracy and stability, this paper designed the magnet girder and introduced the development progress of the girder. The adjustment performance test of magnet girder showed that the accuracy was better than 10 μm,the resolution was 1 μ m,and the first natural frequency in magnets scondition was 60Hz.
THPB097
Material properies of 3D-printed copper for rf-cavities
2673
This study investigates the material properties of 3D-printed copper for use in radio frequency (RF) cavities, with a focus on its suitability for high-performance accelerator applications. Key aspects include an analysis of the corrosion and erosion resistance of the printed copper, as well as its electrical and thermal conductivity. Results demonstrate the potential of additive manufacturing for producing RF components while addressing challenges related to material performance under operational conditions. The findings contribute to the development of advanced manufacturing techniques for efficient and durable RF cavity fabrication.
Paper: THPB097
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB097
About: Received: 29 May 2025 — Revised: 04 Jun 2025 — Accepted: 05 Jun 2025 — Issue date: 05 Nov 2025
THPB098
Design of the ANTHEM RFQ mechanical supports
2677
The ANTHEM (Advanced Technologies for Human-centered Medicine) research project will establish a Research and Clinical Center in Caserta, Italy, for the study and application of Boron Neutron Capture Therapy (BNCT). The INFN (LNL, Pavia, Napoli, Torino) has in charge the design and construction of the epithermal neutron source, that will assure a flux of $10^9\ n/(s\ cm^2)$ with characteristics suited for deep tumors treatment. The Radio-Frequency Quadrupole (RFQ), designed by INFN, produces $30\ mA$ of protons at $5\ MeV$ and is composed of 3 super modules, each of which at $600\ kg$ in weight and $2.5\ m$ in length. The supports perform the iso-statical alignment during the modules assembly, coupling and alignment, and are also used to align the RFQ respect to the Nominal Beam Line, using a Laser Tracker to monitor the position with a tolerance of $0.1\ mm$. This paper details the chosen kinematic configuration, the supports design, the calculation and simulations for design validation, the procedures for regulation and alignment and the achieved results.
Paper: THPB098
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB098
About: Received: 22 May 2025 — Revised: 14 Oct 2025 — Accepted: 14 Oct 2025 — Issue date: 05 Nov 2025
THPB099
Design overview of the medium energy beam transport line for the ANTHEM project
2680
The ANTHEM (Advanced Technologies for Human-centered Medicine) research project will establish a Research and Clinical Center in Caserta, Italy, for the study and application of Boron Neutron Capture Therapy (BNCT). The Radio-Frequency Quadrupole (RFQ), designed by INFN, produces proton beam of 30 mA at 5 MeV, impinging on a beryllium target. A 12 m long Medium Energy Beam Transport (MEBT) line, located after the RFQ, is responsible for transporting the beam to the target for optimal neutron production. This paper gives an overview of the design of MEBT line and details its main characteristics about beam dynamics, vacuum system and its mechanical layout.
Paper: THPB099
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB099
About: Received: 25 May 2025 — Revised: 14 Oct 2025 — Accepted: 14 Oct 2025 — Issue date: 05 Nov 2025
Hybrid semitransparent beamstops for small-angle x-ray scattering instruments
We report a novel concept of hybrid semitransparent beamstops for small-angle xray scattering instruments, removing the need for a separate photodiode to monitor the transmitted x-ray intensity. The combination of a semitransparent aluminum core and a highly absorbing steel cover ensures minimal parasitic x-ray scattering from the beamstop itself. The modular design readily enables modification of the beamstop for different x-ray energies and fluxes.
THPB101
Study of a girder system for the Korea-4th Generation Synchrotron Radiation (4GSR) accelerator
2683
The Korea 4th-Generation Synchrotron Radiation (4GSR) accelerator requires exceptionally high mechanical stability to ensure reliable beam operation with an extremely small beam size. To achieve this, a robust grid-er system is essential for supporting accelerator components such as magnets, vacuum chambers, and beam position monitors (BPMs). The girder system must suppress vibrations originating from the ground to prevent disturbances in the electron beam trajectory, while also maintaining sufficient mechanical rigidity to support heavy components like electromagnets. In the Korea 4GSR project, the girder system is required to maintain a misalignment tolerance within ±100 μm and limit vibration amplitudes to less than 10% of the beam size to ensure beam stability. However, with a storage ring circumference of approximately 800 meters, meeting these specifications poses significant challenges. This study presents the development of a girder system using finite element analysis (FEA) methods to achieve both mechanical stiffness and adjustability, thereby ensuring the required beam stability.
Paper: THPB101
DOI: reference for this paper: 10.18429/JACoW-IPAC2025-THPB101
About: Received: 23 May 2025 — Revised: 02 Jun 2025 — Accepted: 06 Jun 2025 — Issue date: 05 Nov 2025